Condition Monitoring Services
We offer comprehensive condition monitoring services for industrial equipment across many sectors. Through our condition monitoring capabilities, we measure the health and performance of all your critical assets, understand their operational status, and suggest resolutions to address any identified issues. This allows you to plan in maintenance and other remedial actions, ordering parts and planning resources in time to avoid or mitigate the impact of equipment failure.
We can provide you with routine condition monitoring services, deploying a mixture of techniques most suited to your needs, with an emphasis on optimising functionality and longevity of site assets. We take the time to understand the unique needs of your organisation and your plant and aim to become an integral part of your maintenance team, providing consistency of application and the highest degree of diagnostic accuracy.
In addition, we can provide online cloud-based condition-monitoring solutions.
Pragmatic can provide fully outsourced condition monitoring services or a partly outsourced service, where you take the data, and we analyse it remotely.
This hybrid approach can be very cost-effective where either the geographical distribution of assets or the running schedule of assets would make a full service very expensive
We understand the critical role that equipment health plays in the smooth operation of your plant. That’s why we offer a comprehensive range of condition monitoring services and techniques, becoming your trusted partner in maintaining equipment efficiency. Our clients operate in a wide range of sectors.
Our services include:
Vibration Analysis
Detect and diagnose equipment issues by analysing vibration patterns therefore allowing timely intervention to prevent potential failures and ensure smooth operations.
Mechanical & Process Thermography
Identify temperature abnormalities in machinery and heat transfer systems to detect faults early and avoid costly downtime.
Identify problems in high-temperature process plant such as refractory breakdown and gas tracking. Verify fixed temperature measurements for improved confidence.
Electrical Thermography
Locate high resistance joints and overload in electrical components to prevent overheating.
Oil Analysis
Monitor the condition of lubricants to assess equipment and lubricant health, detect wear, optimise lubricant replacement intervals, and prevent breakdowns.
Ultrasound Testing
Pinpoint anomalies through high-frequency sound waves, detecting leaks, electrical faults, and bearing and other mechanical issues.
Motor Current Analysis
Evaluate motor performance and detect rotor and stator circuit irregularities, ensuring optimal functioning and reducing energy consumption.
Compressed Air Leak Detection
We highly recommend that any business using compressed air within the manufacturing or packing industries have regular surveys.
By identifying and repairing leaks, the overall efficiency of your compressed air system will improve. This leads to more consistent pressure levels and better performance of your air-powered equipment.
You may appreciate the benefits to be gained through condition monitoring but don’t know where to begin to set up a programme. Please see our recent case studies that evidence these benefits.
Partner with us to develop your in-house programme and we will ensure you achieve significant financial returns:
- Reduction of breakdowns
- Increased operational efficiency
- Reduced maintenance costs
- Increased utilisation of labour
- Reduce downtime
- Enhanced risk management
You may have an existing condition monitoring programme but feel it is not giving you the benefits you anticipated. We can work with you, providing an audit of your programme and practices. Please see our consultancy service here.
Contact us today to discuss how our tailored condition-monitoring solutions can benefit your organisation.
